Cost Saving areas in Textile Spinning, weaving ,Dyeing and boiler using industry. Electricity Saving Maintenance cost Thermal energy Water saving Miscelleneous Electricity Saving in Mill air conditioning Humidification Mixing the return air By removing the air load In O-End chiller Lab humidifier by misting can after the supply fan can caused by dust fans about 50- 80 kw eliminate the need save energy for from a 100 kw filter in out of a 100 Kw 1.5 to 2 kw for pumps and inv the supply fan. the Blow room, we Chiller can be can be repalced erters across all can save approximately saved/day by 100 wats departments, resul 30 kW of energy." or less ting in significant *A new concept *A new concept *A new concept device. energy savings of approximately 50 kW. Maintenance Thermal energy Water saving cost Saving saving. We can eliminate show Yarn conditioning cold The cost of heating makeup ...
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Research and development Textile Spinning for cost saving
Research and development in a total quality management system requires a team of people who can complete any task willingly and voluntarily. Such people exist in every organization. With just a little effort, they can be found and teamed up. So far the Blow Room, Carding, Comber, TFO, Autocone, and Air Conditioning departments have completed some R&D tasks in the best way and have saved a lot of money by being part of the R&D team. The team aims to find cheaper alternatives to expensive and unavailable parts. Following are some of the R&D works completed so far: 1- Blue room foreman and his team, When the CLC III waste deflector motor breaks, complete the operation of the machine by making a mechanical setting and saving the huge cast. Deflector motor for waste control 1491.29 Euros, saving approximately Rs.96784.13. 2- Used a hose pipe instead of a suction hood on a carding machine to start thinking about removing costly and weak suction hoods with a strong and cheape...
Energy saving in Textile mill humidifiocation.(in chiller, about 50%)
#Revolutionizing #Energy Efficiency in #Textile Mills Key Cost Saving Points: Slashing Energy Consumption: , In new way of humidification eliminates the need for expensive equipment like pumps, inverters, headers, pipes, nozzles, and water tanks. These parts usually require a lot of money for maintenance. Optimized Infrastructure: This new way is misting, which can be implemented after calculating how much water the air really needs to humidify the air, and how much water is being lifted by the showering pump? There will be a huge difference between water lifting and the air need. Once it has been calculated then will reveal that only a few gallons of moisture are required by the air and the water pump is lifting more than 10 times the water needed by the air. only a few gallons of moisture is being carried by the air and the rest drops down into the showering tank. i.e. only the water vapors of about 10 microns coming out of showering nozzles are providing evaporative cooling a...
Cotton spinning-cost saving, Autocone, misting use in humidification plant.
Misting system for humidification reduces maintenance, electricity, and water consumption costs. The system is simple and needs only a few misting nozzles, and line water to make a mist using compressed air or a high-pressure pump of about 200 bar to push water through a small orifice nozzle at about 40 to 50 bar. The Nozle choking can be avoided any using a special design of nozzle used by compressed air and produces about 10 to 20 microns of mist. In the Auto cone, of cotton spinning mill uses misting to maintain about RH% 65 and around 96 degrees temperature without using the below-mentioned parts which need maintenance and consume near about 100 units of electricity/day in the dry season. Humidification, without using a 7.5 Pump, Inverter, M.s header which needs to be changed after running few years in water, about 24 PVC Pipes, 150 showering Nozles, Clamps, and Nozle plates, and no need to drain about 2000 L water every month.No chemical treatment expenses are needed for tank...
Cost saving in humidification
Exploring Humidification Technologies for Effective Cooling and Desired Humidity Levels Introduction Maintaining proper humidity levels in various environments is crucial for both human comfort and the preservation of materials. In regions with low humidity, achieving optimal humidity levels can be challenging. This is where humidification technologies come into play. Among these technologies, mist and fog showering have gained popularity due to their cooling effects and ability to achieve desired relative humidity (RH%) levels. In this blog, we'll delve into different humidification technologies and their applications, focusing on the benefits and drawbacks of each approach. Types of Humidification Technologies 1. Immersed Electrode Humidifiers These compact devices are commonly found in environments where precise control over humidity levels is necessary. Immersed electrode humidifiers work by heating water to produce steam. The quantity of steam generated is proportional to th...
شمسی گرم پانی کے ممکنہ فوائد
شمسی گرم پانی کو اس کے ممکنہ فوائد کے باوجود رنگنے یا بوائلر استعمال کرنے والی صنعتوں میں توانائی کی لاگت کو کم کرنے کے موقع کے طور پر کیوں استعمال نہیں کیا جاتا؟ کچھ اہم وجوہات درج ذیل ہیں: شمسی توانائی سے گرم پانی کے نظام 60 سے 70 ڈگری سیلسیس کے درجہ حرارت پر آسانی سے گرم پانی فراہم کر سکتے ہیں، مہنگے ایندھن کی ضرورت کے بغیر سورج کی روشنی کی طاقت کو استعمال کر سکتے ہیں۔ یہاں تک کہ زیادہ درجہ حرارت، تقریباً 90 ڈگری سیلسیس، ایک سیدھے سولر واٹر ہیٹنگ سیٹ اپ سے حاصل کیا جا سکتا ہے۔ موصل ذخیرہ کرنے والے ٹینکوں کی دستیابی گرم پانی کے مسلسل استعمال کی اجازت دیتی ہے، چوبیس گھنٹے آپریشن کو قابل بناتا ہے۔ بوائلر میک اپ کے عمل میں شمسی گرم پانی کے نظام کو ضم کرنے سے تقریباً 28 ڈگری سیلسیس پر ٹھنڈا پانی پلانے کی معیاری مشق کی جگہ لے سکتا ہے، جس کا درجہ حرارت تقریباً 70 ڈگری سیلسیس ہے۔ ایک عملی نقطہ نظر میں ابتدائی طور پر دھونے جیسے مخصوص ایپلی کیشنز کے لیے تیار کردہ ایک چھوٹا شمسی گرم پانی کا یونٹ نصب کرنا شامل ہو سکتا ہے، جس کے نتیجے میں بھاپ کی کھپت کم ہوتی ہے۔ چھوٹے پیمانے پر عمل درآمد ...
ٹیکسٹائل میں بچت کی اقسام:
لاگت کی بچت کی اقسام: الیکٹرک پاور، روایتی مکینیکل حصوں کو ہٹانا۔ 1- نمی والے پلانٹس میں برقی توانائی کی بچت (500 یونٹ فی دن)۔ 2- بلو روم کارڈنگ روٹری فلٹرز میں برقی توانائی کی بچت۔ 3- ٹیکسٹائل پروسیسنگ میں پانی کی حرارتی لاگت کی بچت۔ 4- HHO انجیکشن لگا کر بجلی کی پیداوار میں گیس، ڈیزل اور پیٹرول کی بچت۔ 5- اسکریپ کو پگھلا کر شافٹ وغیرہ بنانے کے لیے 2000 ڈگری سی فرنس بنانا۔ نمی میں: درج ذیل ٹیکنالوجیز کا استعمال بجلی کی کھپت اور دیکھ بھال کی لاگت کو کم کر سکتا ہے۔ a- مسٹنگ نوزلز کے ذریعے پانی کو ایٹمائز کرنا، ایٹمائزیشن تکنیک تقریباً 1000 پی ایس آئی کا ہائی پریشر پمپ اور تقریباً 0.1 ملی میٹر مسٹنگ نوزل ہے۔ اس سسٹم میں نوزلز کا دم گھٹنے کا مسئلہ آتا ہے۔ لیکن بخارات کی ٹھنڈک میں استعمال ہونے والے پمپ کی طاقت کا نصف کم کر سکتا ہے۔ b- کمپریسڈ ہوا کے ذریعے واٹر ایٹمائزیشن، یہ سسٹم باریک مسٹنگ نوزلز کا بھی استعمال کرتا ہے لیکن کوئی پمپ، انورٹر، ایم ایس ہیڈر، 24 شاورنگ پائپ، اور تقریباً 150 سے 300 شاورنگ نوزلز کا استعمال نہیں کرتا۔ لہذا برقی توانائی کی بچت کے علاوہ یہ پمپ، ہیڈرز ن...
Cotton spinning process-dyeing printing-cost saving tips
Title: Cost-Saving Opportunities in Cotton Spinning: Energy Efficiency and Innovative Solutions Introduction In the cotton spinning process, reducing expenses is crucial for maximizing profitability and sustainability. This blog explores various cost-saving measures, focusing on electric power and water consumption, as well as alternative solutions for costly parts. By adopting these strategies, spinning mills can improve their operational efficiency while minimizing their environmental impact. Electrical Energy Saving in Humidification Plants Humidification plants play a vital role in maintaining the right level of humidity in spinning mills, ensuring the quality of the cotton yarn. However, they can consume substantial electrical energy. Implementing the following technologies can significantly reduce energy consumption and maintenance costs: a) Atomizing Water with Misting Nozzles: Atomization techniques, such as using high-pressure pumps (around 1000 psi) and fine misting nozzles (...