Cost Saving areas in Textile Spinning, weaving ,Dyeing and boiler using industry. Electricity Saving Maintenance cost Thermal energy Water saving Miscelleneous Electricity Saving in Mill air conditioning Humidification Mixing the return air By removing the air load In O-End chiller Lab humidifier by misting can after the supply fan can caused by dust fans about 50- 80 kw eliminate the need save energy for from a 100 kw filter in out of a 100 Kw 1.5 to 2 kw for pumps and inv the supply fan. the Blow room, we Chiller can be can be repalced erters across all can save approximately saved/day by 100 wats departments, resul 30 kW of energy." or less ting in significant *A new concept *A new concept *A new concept device. energy savings of approximately 50 kW. Maintenance Thermal energy Water saving cost Saving saving. We can eliminate show Yarn conditioning cold The cost of heating makeup ...
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Research and development Textile Spinning for cost saving
Research and development in a total quality management system requires a team of people who can complete any task willingly and voluntarily. Such people exist in every organization. With just a little effort, they can be found and teamed up. So far the Blow Room, Carding, Comber, TFO, Autocone, and Air Conditioning departments have completed some R&D tasks in the best way and have saved a lot of money by being part of the R&D team. The team aims to find cheaper alternatives to expensive and unavailable parts. Following are some of the R&D works completed so far: 1- Blue room foreman and his team, When the CLC III waste deflector motor breaks, complete the operation of the machine by making a mechanical setting and saving the huge cast. Deflector motor for waste control 1491.29 Euros, saving approximately Rs.96784.13. 2- Used a hose pipe instead of a suction hood on a carding machine to start thinking about removing costly and weak suction hoods with a strong and cheape...
Cotton spinning-cost saving, Autocone, misting use in humidification plant.
Misting system for humidification reduces maintenance, electricity, and water consumption costs. The system is simple and needs only a few misting nozzles, and line water to make a mist using compressed air or a high-pressure pump of about 200 bar to push water through a small orifice nozzle at about 40 to 50 bar. The Nozle choking can be avoided any using a special design of nozzle used by compressed air and produces about 10 to 20 microns of mist. In the Auto cone, of cotton spinning mill uses misting to maintain about RH% 65 and around 96 degrees temperature without using the below-mentioned parts which need maintenance and consume near about 100 units of electricity/day in the dry season. Humidification, without using a 7.5 Pump, Inverter, M.s header which needs to be changed after running few years in water, about 24 PVC Pipes, 150 showering Nozles, Clamps, and Nozle plates, and no need to drain about 2000 L water every month.No chemical treatment expenses are needed for tank...
Cheap solutions in cotton spinning mill
Blow room: 1- Most of the mills have a fire or spark-catching system installed, and its water level and cotton level sensors got damaged. Each of them normally costs 300 USD. It can be replaced by just 1000 to 2000 Rupees only i.e. in about four to six $ 2- Some wire beaters have a small motor to control cotton waste by moving the trash knife or wing, If the wing moving motor gets damaged and does have not in spare then hold and fix the knife by a bolt, adjust the gauge manually, and run the machine. 3- If a Chinese plucker's beater up-down motor is damaging brackets or wheal bracket too much then check if the up-down motor is moving when the plucker is stopped when feed is not required by the subsequent machine, maybe it has stopped over the sensor which gives pulse to go down after every turn if it is the case then the beater up-down motor will start going down and down because the sensor is continuously on so there should be interlocking in such a way that when the plucker is st...