Energy saving in Textile mill humidifiocation.(in chiller, about 50%)

 


#Revolutionizing #Energy Efficiency in #Textile Mills

Key Cost Saving Points:

  1. Slashing Energy Consumption:, In new way of humidification eliminates the need for expensive equipment like pumps, inverters, headers, pipes, nozzles, and water tanks. These parts usually require a lot of money for maintenance.

  2. Optimized Infrastructure: This new way is misting, which can be implemented after calculating how much water the air really needs to humidify the air, and how much water is being lifted by the showering pump? There will be a huge difference between water lifting and the air need.

  3. Once it has been calculated then will reveal that only a few gallons of moisture are required by the air and the water pump is lifting more than 10 times the water needed by the air.

  4. only a few gallons of moisture is being carried by the air and the rest drops down into the showering tank.

  5. i.e. only the water vapors of about 10 microns coming out of showering nozzles are providing evaporative cooling and humidity to the air.

  6. The same desired micron size is achieved by misting with very little water and does not need such a heavy Pump. i.e. humidification can be done without using an 18 kw Pump, inverter, M.S Header, 24 PVC pipes, and about 150 showering nozzles.

  7. so besides electricity saving maintenance of pump impellers (normally costs about 100000 Rs),

  8. This is the reason( for cooling the huge quantity of water up to 12 to 16 degrees C), why a chiller of about 100 kw is being used in open end.

  9. We can help rotor/open-end chilling plants, which use around 100 kW of power, to save a lot of money on their electricity bills. By using water more efficiently with the air, they could save up to three million rupees per season!

  10. Mitigated Water Wastage: By figuring out exactly how much water we need for different tasks, we can stop wasting so much water. This means we can reduce the amount of water we drain away each month and use it more effectively.

In the world of making textiles, where new ideas mix with old traditions, we're focusing a lot on using energy better. One big way to do this is by making our air conditioning systems more efficient. Let's talk about how changing how we use water in these systems can really help us save energy.

Streamlining Mill Air Conditioning: Imagine cutting down on the amount of energy we use from 7.5 kW to just 18.5 kW. And not just that – we can also get rid of expensive things like pumps, inverters, headers, pipes, nozzles, and a big 3000-liter water tank. It sounds like a dream, but it's real. By figuring out exactly how much water we need to add to the air, we realize we don't need all these extra machines and stuff.

Unveiling the Numbers: When we look closely at how much water we need each minute instead of each hour, we see that our pumps are

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