Cost Saving areas in Textile Spinning, weaving ,Dyeing and boiler using industry. Electricity Saving Maintenance cost Thermal energy Water saving Miscelleneous Electricity Saving in Mill air conditioning Humidification Mixing the return air By removing the air load In O-End chiller Lab humidifier by misting can after the supply fan can caused by dust fans about 50- 80 kw eliminate the need save energy for from a 100 kw filter in out of a 100 Kw 1.5 to 2 kw for pumps and inv the supply fan. the Blow room, we Chiller can be can be repalced erters across all can save approximately saved/day by 100 wats departments, resul 30 kW of energy." or less ting in significant *A new concept *A new concept *A new concept device. energy savings of approximately 50 kW. Maintenance Thermal energy Water saving cost Saving saving. We can eliminate show Yarn conditioning cold The cost of heating makeup ...
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Solar thermal Pre-heated hot water to feed boiler as make up water.(Cost saving)
Solar Thermal can provide Hot water of about 70 to 80 Degrees C with free sunlight. Water heating cost, example, How much kw to heat 100 liters of water? for example, 100 liters of water, to be heated from 10ºC to 42ºC, giving a temperature rise of 32ºC would give – 100 x 4 x 32 / 3412 = ...
Research and development Textile Spinning for cost saving
Research and development in a total quality management system requires a team of people who can complete any task willingly and voluntarily. Such people exist in every organization. With just a little effort, they can be found and teamed up. So far the Blow Room, Carding, Comber, TFO, Autocone, and Air Conditioning departments have completed some R&D tasks in the best way and have saved a lot of money by being part of the R&D team. The team aims to find cheaper alternatives to expensive and unavailable parts. Following are some of the R&D works completed so far: 1- Blue room foreman and his team, When the CLC III waste deflector motor breaks, complete the operation of the machine by making a mechanical setting and saving the huge cast. Deflector motor for waste control 1491.29 Euros, saving approximately Rs.96784.13. 2- Used a hose pipe instead of a suction hood on a carding machine to start thinking about removing costly and weak suction hoods with a strong and cheape...
Energy saving in Textile mill humidifiocation.(in chiller, about 50%)
#Revolutionizing #Energy Efficiency in #Textile Mills Key Cost Saving Points: Slashing Energy Consumption: , In new way of humidification eliminates the need for expensive equipment like pumps, inverters, headers, pipes, nozzles, and water tanks. These parts usually require a lot of money for maintenance. Optimized Infrastructure: This new way is misting, which can be implemented after calculating how much water the air really needs to humidify the air, and how much water is being lifted by the showering pump? There will be a huge difference between water lifting and the air need. Once it has been calculated then will reveal that only a few gallons of moisture are required by the air and the water pump is lifting more than 10 times the water needed by the air. only a few gallons of moisture is being carried by the air and the rest drops down into the showering tank. i.e. only the water vapors of about 10 microns coming out of showering nozzles are providing evaporative cooling a...
صنعتی ایپلی کیشنز میں شمسی گرم پانی کی صلاحیت کو کھولنا
عنوان: صنعتی ایپلی کیشنز میں شمسی گرم پانی کی صلاحیت کو کھولنا: ایک جامع تجزیہ خلاصہ: یہ تحقیقی مقالہ صنعتوں میں شمسی گرم پانی کے نظام کے کم استعمال کی تحقیقات کرتا ہے، خاص طور پر رنگنے اور بوائلرز پر انحصار کرنے والے شعبوں میں۔ شمسی توانائی سے گرم پانی کے موروثی فوائد کے باوجود، تنصیب کے اخراجات اور حرارتی وقت کے سمجھے جانے سمیت رکاوٹوں نے بڑے پیمانے پر اپنانے میں رکاوٹ ڈالی ہے۔ اس مقالے میں ممکنہ حل اور اصلاح کی تلاش کی گئی ہے جو شمسی گرم پانی کو ایک قابل عمل اور سرمایہ کاری مؤثر توانائی میں کمی کی حکمت عملی بنا سکتے ہیں۔ 1. تعارف: آج صنعتوں کو پائیدار طریقوں کو اپنانے اور توانائی کے اخراجات کو کم کرنے کے لیے بڑھتے ہوئے دباؤ کا سامنا ہے۔ یہ مقالہ صنعتی ترتیبات میں شمسی گرم پانی کے نظام کی غیر دریافت شدہ صلاحیتوں پر روشنی ڈالتا ہے، جو لاگت سے موثر حرارتی حل فراہم کرنے کی ان کی صلاحیت پر توجہ مرکوز کرتا ہے۔ 2. شمسی توانائی سے گرم پانی کے نظام: فوائد اور صلاحیتیں: شمسی توانائی سے گرم پانی کے نظام 60 سے 70 ڈگری سیلسیس کے درجہ حرارت کی حد میں آسانی سے گرم پانی فراہم کرکے ایک قابل تجد...
Unlocking the Potential of Solar Hot Water in Industrial Applications: to save fuel of about Rs500 k($1666)/month (fuel like electric,gas,wood,husk oil etc cost.)
Title: Unlocking the Potential of Solar Hot Water in Industrial Applications: A Comprehensive Analysis to Save a Huge Amount of Water Heating Cost A small sample of producing pre-heated water of about 80 degrees C with sunlight on an hourly basis has been made and can be shown to any interested, cost-saving research-oriented organization having an R&D section . Introduction: Industries today are under increasing pressure to adopt sustainable practices and reduce energy costs. This research paper explores the underutilization of solar hot water systems in industrial settings, particularly in sectors heavily reliant on boilers, such as dyeing. Despite the evident advantages of solar hot water, barriers such as installation costs and perceived heating times have impeded widespread adoption. The paper investigates potential solutions and optimizations to make solar hot water a viable and cost-effective energy reduction strategy. Solar Hot Water Systems: Advantages and...
Cotton spinning-cost saving, Autocone, misting use in humidification plant.
Misting system for humidification reduces maintenance, electricity, and water consumption costs. The system is simple and needs only a few misting nozzles, and line water to make a mist using compressed air or a high-pressure pump of about 200 bar to push water through a small orifice nozzle at about 40 to 50 bar. The Nozle choking can be avoided any using a special design of nozzle used by compressed air and produces about 10 to 20 microns of mist. In the Auto cone, of cotton spinning mill uses misting to maintain about RH% 65 and around 96 degrees temperature without using the below-mentioned parts which need maintenance and consume near about 100 units of electricity/day in the dry season. Humidification, without using a 7.5 Pump, Inverter, M.s header which needs to be changed after running few years in water, about 24 PVC Pipes, 150 showering Nozles, Clamps, and Nozle plates, and no need to drain about 2000 L water every month.No chemical treatment expenses are needed for tank...